How green is an EV? BMW reveals the surprise truth about EV

07/08/2025

Is the buzz around carbon footprints just a passing trend? BMW thinks not, declaring that they have dramatically cut the environmental toll of manufacturing their groundbreaking iX3 electric SUV by over a third. While creating electric vehicles can be more energy-intensive than building traditional internal combustion engine (ICE) cars, BMW reveals that the iX3 will achieve parity with its petrol-powered X3 sibling after just 20,000 kilometres (12,428 miles) of driving. For the average driver covering 11,265 kilometres annually, that means the embedded carbon footprint of the iX3 is wiped away in less than two years. And if our early test drives are any indication, those two years will be packed with exhilarating experiences!

Set to roll out in Europe in March 2026, the iX3 marks the beginning of BMW’s ‘Neue Klasse’ line up, which aims to redefine sustainability in automotive manufacturing. This ambitious initiative is not merely a marketing tactic; it stems from BMW’s meticulous integration of renewable energy in its Hungarian production facility and along its supply chain. The commitment extends to a greater reliance on recycled materials in key components, including aluminium, steel, and thermoplastic. Manufacturing batteries comes with its own environmental challenges, but the rumor that EV batteries are non-recyclable? That's a myth. In fact, 50% of the lithium, cobalt, and nickel in the iX3’s battery is reused, substantially lessening the need for raw material extraction and achieving a remarkable reduction in carbon footprint by 42% through the use of green energy.

With these impressive statistics published for the first time, it’s clear that even competitors like Polestar are now openly sharing information about their sustainable practices.

Thinking about acquiring a used BMW iX3? Dive into the marketplace, where you’ll find fantastic offers on both new and pre-owned vehicles! With the Neue Klasse, BMW is implementing carbon-reduction processes like never before. According to Nils Hesse, BMW's Vice President for Product Sustainability, “Every component demands evaluation: Can we integrate secondary raw materials? Can we rely on renewable energy?” This holistic vehicle redesign approach has yielded significant results. Without this proactive thinking, the iX3 50 xDrive would carry a manufacturing footprint of an astonishing 21 tonnes of CO2 equivalent (tCO2e) per vehicle. Instead, it now sits at a much more palatable 13.5 tCO2e. For comparison, a petrol-powered X3 20i xDrive generates about 9.9 tCO2e upon leaving the factory.

The fact remains that the iX3’s heightened carbon emissions—3.6 tonnes more than its petrol counterpart—are easily offset after traveling 20,000 kilometers if charged using a typical mix of renewable and carbon energy in the European Union. Without these remarkable Neue Klasse carbon reduction efforts, that breakeven point would balloon to an astonishing 60,000 kilometers (37,284 miles). Keeping the iX3 and X3 on the road for a staggering 200,000 kilometers (124,280 miles) results in an eye-opening carbon tally: the petrol SUV racking up a hefty 52.8 tonnes, while the electric counterpart potentially comes in at just 14.6 tonnes—thanks to a strict reliance on renewable energy or 23 tonnes with the EU’s energy mix. That translates to an impressive 38-tonne advantage for the iX3 when equipped with the long-range, 108kWh battery.

Remarkably, one-third of the iX3’s weight comprises secondary materials—approximately 740 kilograms! Its rims and wheel carriers boast up to 80% secondary aluminium, with 30% of the plastics for the ‘frunk’ (the 58-liter storage area) sourced from recycled fishing nets and ropes.

Maximizing sustainability isn’t solely about using the right materials; it’s also about facilitating easier disassembly when the iX3 reaches the end of its life cycle. BMW is setting the standard for ‘circularity’—the Econeer seat’s fleece, glue, and textile are all made from the same material, allowing for seamless shredding during later stages for reuse. Additionally, BMW has innovated new seat-mounting methods and minimized components to expedite disassembly, thereby ensuring a viable secondary-use supply chain.

“Our future goal is to establish a material cycle where the car itself is recognized as a valuable resource, closing the loop at the end,” affirms Nils Hesse. With other companies underestimating their sustainability claims amid shifting political winds against environmental initiatives in Europe and the USA, BMW remains resolute. “Sustainability isn’t just a buzzword; it’s fundamental,” declares Glenn Schmidt, BMW’s Vice President of Global Sustainability. “We commit to being net-zero by 2050, and we made our pledge in 2020 that we would align with the Paris Accords.” Schmidt emphasizes the necessity of embedding sustainability in every aspect of operations—from supply chains to product development. Measurement is critical here; in 2019, BMW’s activities emitted 150 million tonnes of CO2 equivalent, which was narrowed to 131 million tons last year. The ambitious target is 109 million tCO2e by 2030, culminating in a groundbreaking goal of just 15 million tonnes per year by 2050.